優秀的基本結構是機床剛性的保證
適應重切削的龍門式結構方形立柱的龍門結構,對上下左右、以及扭曲等的負荷具有足夠的剛性、耐強力切削,能夠確保高精度。 |
精度壽命長的橫梁升降導軌面橫梁升降導軌面可確保足夠的長度,無爬行運動可確保精度壽命長的結構 |
同時實現高速度與高精度加工的主軸頭(滑鞍導軌面)主軸頭嚮導是寬幅的高剛性矩形斷面形狀。並且,通過橫樑上的輥由自重平衡裝置支撐。由此可以獲得高速高精度的運動與高質量的加工面。 |
快速且準確地完成定位
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高效率、大範圍複合加工如您所願
豐富的主軸頭
通過更換陣容豐富的主軸頭,即可實現所有形狀的所有加工。
不但可以更換刀具(ATC),通過自動裝卸主軸頭(AAC),還可以實現處理多種工序的自動運轉,大大提高生產性。
高速NC-ATC裝置
刀庫的刀具通過1條更換臂即可自動更換至縱、橫兩軸。另外,可以在本機加工過程中從刀庫搬運到下一刀具待機位置,並在任意位置更換刀具,因此刀具更換時間最短。
不僅立頭和90°頭,而且對於30°頭、萬向分度頭(BC軸)ATC也可對應。
立頭的刀具 | 更換90°頭的刀具 | 更換萬向分度頭的刀具 |
產品陣容
5面加工龍門式加工中心
高剛性、高輸出 | 高功能、高精度 |
軸移動量(最大):X12,200・Y4,200・Z1,050mm | 軸移動量(最大):X12,000・Y4,200・Z800mm |
節省空間、高性價比 | 直線電機驅動、高速 |
軸移動量(最大):X12,200・Y4,100・Z800mm | 軸移動量(最大):X5,000・Y3,700・Z800mm |
龍門式加工中心(上面加工)
節省空間、高速 | 套管轴型式 |
軸移動量(最大):X2,600・Y2,000・Z800mm | 軸移動量(最大):X5,200・Y2,000・Z450mm |
Video:
Video model MCR-H:
機床規格:
MCR-C/MCR-BⅢ/MCR-A5CⅡ
MCR-C | MCR-BⅢ*9 | MCR-A5CⅡ | |||
Travel | X-axis travel (table front/back) | mm | 4,200 to 12,200 | 3,000 to 12,000 | 3,200 to 12,200 |
Y-axis travel (spindle horizontal) | mm | 3,200 to 4,200 | 2,700 to 4,200 | 2,600 to 4,100 | |
Z-axis travel (ram vertical) | mm | 1,050[1,250] | 800[1,000] | 800 | |
W-axis travel (crossrail vertical) | mm | 1,000, 1,200 | 700 to 1,300 | 800 to 1,200 | |
Effective width between columns | mm | 2,650 to 3,650 | 2,050 to 3,550 | 2,150 to 3,650 | |
Table to spindle nose (max) | mm | 1,650 to 1,850 [1,550 to 1,750] *1 |
1,350 to 1,850 [1,250 to 1,750] *1 |
1,450 to 1,850 [1,350 to 1,750] *1 |
|
Table | Working surface | mm | 2,000×4,000 to 3,000×12,000 | 1,500×2,800 to 3,000×11,800 | 1,500×3,000 to 3,000×12,000 |
Maximum load | kg | 22,000 to 66,000 | 12,000 to 72,600 | 12,000 to 66,000 | |
T-slots [Width x No. (spacing)] |
mm | 24H7×11, 13, 15 (Center 200) |
24H7×9 to 15 (Center 200) |
24H7×11, 13, 15 (Center 140, 200) |
|
Height from the floor | mm | 850 to 950 | 800 to 950 | 850 to 950 | |
Feedrates | Rapid traverse | m/min | X・Y:24, Z:15 (X・Y:24*2, Z:15)*3 (X:20, Y:24*2, Z:15)*4 |
X:15, Y:20*10, Z:15 | X:30, Y:32, Z:20 (X:30, Y:32*2, Z:20)*20 (X:20, Y:32*2, Z:20)*21 (X:30, Y:30*2, Z:20)*22 (X:20, Y:30*2, Z:20)*23 |
Cutting feedrate | mm/min | 1 to 10,000 | 1 to 10,000 | 1 to 10,000 | |
W-axis (crossrail vertical) | mm/min | 3,000 | 3,000 | 3,000 | |
ATC | Tool shank | MAS BT50 | MAS BT50 | MAS BT50 | |
Pull stud | MAS 2 | MAS 2 | MAS 2 | ||
Tool magazine capacity | tools | 50 [80, 100, 120, 180] |
32*11 [50, 72, 100, 120, 180] |
50 [80, 100, 120, 180] |
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Max tool diameter | mm | W/ adjacent tools:ø135 W/o adjacent tools:ø264 |
W/ adjacent tools:ø135 W/o adjacent tools:ø230 |
W/ adjacent tools:ø135 W/o adjacent tools:ø230 |
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Max tool length | mm | 600 | 400 | 400 | |
Max tool weight | kg | 25 | 25 | 25 | |
Tool selection | Fixed address | Fixed address | Fixed address | ||
Spindle | Spindle speed | min-1 | 4,000[6,000] | 4,000[3,600, 6,000, 8,000, 10,000] | 4,000[6,000, 10,000] |
Taper bore | 7/24 Taper No.50 | 7/24 Taper No.50 | 7/24 Taper No.50 | ||
Bearing diameter | mm | ø100[ø85*5, ø130*6, ø100*7] | ø100[ø85*12] | ø100[ø85*24] | |
Motors | Spindle drive | kW | 45/37(30 min/cont) [37(cont)]*5 |
30/22(30 min/cont)*8 [45/37(30 min/cont)*13, 22(cont)*5, 26/22(30 min/cont)*14] |
26/22(30 min/cont)*8 [26/22(30 min/cont)*24, 30/22(30 min/cont)*25] |
Feed drives | kW | X:14.0, Y:9.4, Z:5.2×2 | X:9.4(14*15), Y:7.3, Z:4.6×2 (X:9.4(14*16), Y:9.4, Z:4.6×2)*17 |
X:9.4(14*26), Y:7.3, Z:5.2×2] | |
Crossrail traverse | kW | W:4.6(5.2*18)×2 | W:4.6(5.2*18)×2 | W:4.6×2 | |
Power Requirements | Electrical power supply | kVA | 60*8 | 60*8 | 60*8 |
Compressed air flow rate | L/min(ANR) | 650(over 0.5 MPa)*8 | 650(over 0.5 MPa)*8 | 650(over 0.5 MPa)*8 | |
Machine Size | Height | mm | 6,730, 6,980 | 6,250 to 6,850 | 5,820 to 6,300 |
Floor space (machine only) | mm | 7,810×10,730 to 8,835×27,930 | 6,950×8,200 to 8,700×27,400 | 6,180×8,430 to 7,780×27,930 | |
Weight (machine only) | kg | 48,000 to 116,000 | 36,000 to 120,900 | 32,000 to 101,000 | |
CNC | OSP-P300MA | OSP-P300MA | OSP-P300MA |
[ ]:Optional
MCR-H/MCR-AF/MCV-AⅡ
MCR-H | MCR-AF | MCV-AⅡ | |||
Trave | X-axis travel (table front/back) | mm | 4,200, 5,200 | 2,600 | 2,000 to 5,200 |
Y-axis travel (spindle horizontal) | mm | 3,200, 3,700 | 1,500, 2,000 | 1,600, 2,000 | |
Z-axis travel (ram vertical) | mm | 800[1,000] | 800 | 450 (Quill vertical) | |
W-axis travel (crossrail vertical) | mm | 1,000 | – | 1,000, 1,150 | |
Effective width between columns | mm | 2,550, 3,050 | 2,600 | 1,650, 2,050 | |
Table to spindle nose (max) | mm | 1,550 | 1,100 [1,000*29] |
1,360 to 1,510 [1,380 to 1,530]*36 |
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Table | Working surface | mm | 2,000×4,000, 2,500×5,000 | 2,000×1,500, 2,000×2,000 | 1,200×1,800 to 1,500×5,000 |
Maximum load | kg | 22,000, 33,000 | 10,000 | 6,000 to 16,000 | |
T-slots [Width x No. (spacing)] |
mm | 24H7×11, 13 (Center 200) |
20H7×9, 11 (Center 200) |
20H7×9, 11 (Center 140) |
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Height from the floor | mm | 920 | 850 | 700 to 750 | |
Feedrates | Rapid traverse | m/min | X・Y:30, Z:15 | X・Y:20, Z:10 | X・Y:20, Z:10 |
Cutting feedrate | mm/min | X・Y:1 to 30,000, Z:1 to 15,000 | 1 to 10,000 | 1 to 10,000 | |
W-axis (crossrail vertical) | mm/min | 5,000 | – | 420/500(50/60Hz)*37 | |
ATC | Tool shank | MAS BT50 | MAS BT50[MAS BT50*29, MAS BT40*30, HSK-A63*31*32] | MAS BT50 | |
Pull stud | MAS 2 | MAS 2*33 | MAS 2 | ||
Tool magazine capacity | tools | 50 [80, 100, 120, 180] |
24 [32*30*31*32, 48*30*31*32, 50*34, 72*34, 100*34] |
24 [50, 72, 100] |
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Max tool diameter | mm | W/ adjacent tools:ø135 W/o adjacent tools:ø230 |
W/ adjacent tools:ø125*34[ø135*35, ø90*30*31*32] W/o adjacent tools:ø230*34[ø125*30*31*32] |
W/ adjacent tools:ø128 W/o adjacent tools:ø230 |
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Max tool length | mm | 400 | 400 | 400 | |
Max tool weight | kg | 25 | 25*34[8*30*31*32] | 20 | |
Tool selection | Fixed address | Fixed address*34 [random memory*30*31*32] |
Fixed address | ||
Spindle | Spindle speed | min-1 | 8,000 | 8,000[12,000, 15,000, 20,000, 25,000] | 4,000[6,000, 10,000] |
Taper bore | 7/24 Taper No.50 | 7/24 Taper No.50 [7/24 Taper No.50*29, 7/24 Taper No.40*30, HSK-A63*31*32] |
7/24 Taper No.50 | ||
Bearing diameter | mm | ø85 | ø85[ø100*29, ø70*30*31, ø60*32] |
ø100[ø85*24] | |
Motors | Spindle drive | kW | 26/22(30 min/cont) | 26/22(30 min/cont)*8 [37/26(10 min/cont)*29, 26/18.5(10 min/cont)*30, 30/22(10 min/cont)*31, 15/11(30 min/cont)*32] |
22/18.5(30 min/cont) [22/15(30 min/cont)*5, 22(cont)*42] |
Feed drives | kW | X:12*27*28(18*27*43), Y:6*27, Z:4.6×2 | X・Y:5.2, Z:3.6×2 | X:3.5(4.2*38, 4.6*39)Y:4.2, Z:4.2 | |
Crossrail traverse | kW | W:5.2×2 | – | 3.7(AC)[3.6*40] | |
Power Requirements | Electrical power supply | kVA | 80*8 | 55*8 | 40*8 45*8 |
Compressed air flow rate | L/min(ANR) | 950(over 0.5 MPa)*8 | 700(over 0.5 MPa)*8 | 500(over 0.5 MPa)*8 | |
Machine Size | Height | mm | 6,450 | 4,670[4,450*29] | 4,375 to 4,585*41 |
Floor space (machine only) | mm | 7,825×10,730, 8,425×12,830 | 5,560×4,200, 5,560×5,230 | 4,935×6,000 to 5,335×12,920 | |
Weight (machine only) | kg | 64,000, 75,000 | 24,500, 26,000 | 19,500 to 30,500 | |
CNC | OSP-P300MA | OSP-P300MA | OSP-P300MA |
[ ]:Optional *1. Asterisk *1 marked square brackets indicate with 250-mm extension head. *2. Deceleration near both ends of Y-axis travel *3. ( ): 30 × 50, 30 × 65, 35 × 50, 35 × 65 machine nominal sizes *4. ( ): 30 × 80, 30 × 100, 35 × 80, 35 × 100, 35 × 120 machine nominal sizes *5. 6,000 min-1 specs *6. 4,000 min-1, high output specs *7. 6,000 min-1, high output specs *8. Standard specs *9. Elevating crossrail *10. Deceleration near both ends of Y-axis travel with 30 and 35 size machines *11. With 32-tool ATC there are limitations to ATC range with 25 and larger size machines *12. 6,000, 8,000, 10,000 min-1 specs *13. 3,600 min-1 specs *14. 8,000, 10,000 min-1 specs *15. 30 × 120 size machine *16. 35 × 120 size machine *17. ( ): 35 size machine *18. 35 size machine *20. ( ): 30 × 50, 30 × 65 size machines *21. ( ): 30 × 80, 30 × 100 size machines *22. ( ): 35 × 50, 35 × 65 size machines *23. ( ): 35 × 80, 35 × 100, 35 × 120 size machines *24. 6,000, 10,000 min-1 specs *25. 10,000 min-1 aluminum machining specs *26. 25 × 50, 25 × 65, 30, 35 size machines *27. Linear motor *28. 25 × 40 size machine *29. 12,000 min-1 specs *30. 15,000 min-1 specs *31. 20,000 min-1 specs *32. 25,000 min-1 specs *33. No pull stud with HSK specs *34. 8,000, 12,000 min-1 specs *35. 8,000 or 12,000 min-1 specs and 50-tool magazine capacity *36. [ ]: 10,000 min-1 specs *37. Auto-positioning crossrail; 400 mm/min for 16, 340 mm/min for 20 size machines *38. 20 × 40 size machine *39. 20 × 50 size machine *40. Auto-positioning crossrail *41. Standard pendant (fixed) and no thru-spindle *42. 10,000min-1 specs *43. 30 × 50 size machine